TECHSYS AUTOMATION
TECHSYS AUTOMATION
  • HOME
  • ABOUT US
  • DOMAINS
    • CEMENT
    • WATER SECTOR
    • FOOD AND PHARMA
    • METAL HANDLING
    • ENERGY
    • OTHERS
  • SERVICES
    • AUTOMATION SYSTEMS
    • ELECTRICAL SYSTEMS
    • INSTRUMENTS
  • CONTACT US
  • More
    • HOME
    • ABOUT US
    • DOMAINS
      • CEMENT
      • WATER SECTOR
      • FOOD AND PHARMA
      • METAL HANDLING
      • ENERGY
      • OTHERS
    • SERVICES
      • AUTOMATION SYSTEMS
      • ELECTRICAL SYSTEMS
      • INSTRUMENTS
    • CONTACT US
  • HOME
  • ABOUT US
  • DOMAINS
    • CEMENT
    • WATER SECTOR
    • FOOD AND PHARMA
    • METAL HANDLING
    • ENERGY
    • OTHERS
  • SERVICES
    • AUTOMATION SYSTEMS
    • ELECTRICAL SYSTEMS
    • INSTRUMENTS
  • CONTACT US

CEMENT INDUSTRY

We understand the intricate complexities of the cement industry and the critical role that efficient and reliable operations play in achieving success. With our comprehensive range of engineering solutions and expertise, we are dedicated to transforming cement plant operations, optimizing processes, and driving productivity to new heights. With our solutions, you can achieve optimal process efficiency, minimize downtime, and ensure consistent product quality. In the world of construction, precision, efficiency, and sustainability are paramount. Automation is reshaping how cement is produced, processed, and delivered.

  • Streamlined kiln and grinding operations
  • Consistency in cement composition
  • Meeting rigorous industry specifications
  • Safeguarding structural integrity

Crusher

Our crusher automation systems bring advanced technology to your crushing processes, ensuring precision, efficiency, and safety.

Instantly halt operations in critical situations to protect personnel and equipment.

Stacker & Reclaimer

Effortlessly manage stacker and reclaimer operations from anywhere within the facility. Achieve optimized stacking and reclamation sequences through intelligent wireless automation algorithms.

Mills

 We specialize in providing advanced automation solutions for Raw Mills, Cement Mills, and Coal Mills. Our systems are designed to optimize grinding processes, reduce energy consumption, and enhance operational reliability. From PLC and SCADA integration to variable frequency drives (VFDs) and instrumentation, we ensure smooth control, real-time monitoring, and precise performance tuning. Our mill automation solutions are tailored to meet the specific needs of each plant, improving productivity and reducing maintenance downtime. 

Mills we have worked with....

Vertical Roller Mill

Vertical Roller Mill

Vertical Roller Mill

Vertical Roller Mill Automation is redefining the way VRMs operate, delivering enhanced performance. Effortlessly manage VRM operations from a distance with real-time data and controls.

Enable quick and secure responses to critical situations through instant shutdown capabilities.

Roller Press Mill

Vertical Roller Mill

Vertical Roller Mill

Roller Press Mill Automation is transforming the functioning of mills. It is delivering

unprecedented production and quality.

Achieve maximum efficiency by

dynamically adjusting mill settings in real-time and seamlessly integrate operations.

Ball Mill

Vertical Roller Mill

Ball Mill

Ball Mill Automation is redefining the remote

operation of ball mills. Minimize personnel

exposure to potentially hazardous mill

environments with remote operation and

safety interlocks. Eliminate variability in

grinding output for uniform product quality.

Kiln & Cooler

Achieve optimal temperature profiles with automated adjustments based on real-time data. Minimize personnel exposure to high-temperature environments with remote operation. Attain optimal cooling profiles with automated adjustments based on real-time data. Maximize cooling efficiency by automatically adapting cooler settings for varying conditions.

Packing Plant

Integrate automation solutions across your packing process, from filling to palletizing. Eliminate variability in packing for consistent product quality and presentation. Intuitive interfaces empower operators to oversee and fine-tune packing processes seamlessly.

Energy Management System

 Our Energy Management System redefines how cement plants manage power, delivering both sustainability and profitability. With real-time monitoring, you gain complete visibility into your plant’s energy consumption and production processes. By identifying inefficiencies and abnormal usage patterns, the system enables targeted optimization, helping you cut down on energy waste and reduce operating costs.

Whether it’s managing kiln heat consumption, mill power usage, or auxiliary load balancing, EMS ensures every unit of energy is used wisely. You’ll also benefit from automated reports, trend analysis, and actionable insights that support compliance with energy norms and internal benchmarks.

REPORTS

Process Reports

Our Advanced Process Reporting Solutions Redefine Decision-Making, Efficiency, and Quality in Cement Manufacturing.

Power Reports

Our Modern day Power Reporting Solutions tailor reports to your specific needs, presenting energy data in a user-friendly format.

PROJECTS SERVED

INTERNATIONAL

Diamond Cement 3500 TPD Bamako, Mali Africa 

Supply of Plant Automation system for total Plant and Field Instruments 

 

Diamond Cement 3000 TPD Africa 

Supply of Plant Automation system for total Plant and Field Instruments 

 

Ethio Cements 1800 TPD Ethiopia, Africa 

Supply of VFD Panels with Motors and Plant Automation system for total plant  


Diamond Cements 3000 TPD Ghana, Africa 

Supply of Plant Automation system for total Plant 

 

National Cements 3000 TPD Kenya, Mumbasa

Supply of Plant Automation System for Cement Grinding Unit 

 

Diamond Cements 3000 TPD Guinea, Africa 

Supply of PCC Panels , Intelligent MCC Panels, VFD Panels and Plant Automation System and Field Instruments for total Plant 

 

Diamond Cements 1800 TPD Congo, Africa 

Supply of Field Instruments and Plant Automation System for Total Plant 

 

Diamond Cements 1800 TPD Niger, Africa

Supply of Field Instruments and Plant Automation System for Total Plant 

 

Zambezi Portland Cements 2000 TPD Zambia, Africa 

Supply of IMCC and PCC

 

Sanvira Industries Limited (Petcoke) Oman, Middle East

Supply of PCC, IMCC and DCS System 

 

West pocket 5000 TPD

Supply of Plant Automation system for total Plant and Field Instruments 

 

Maruthi Cements 2000 TPD Nepal

Supply of PCC Panels , Intelligent MCC Panels, VFD Panels and Plant Automation System for total Plant 


NATIONAL

 Nagarjuna Cements 3000 TPD, Telangana

Supply of PCC Panels , Intelligent MCC Panels and Plant Automation System for total Plant


Bhavya Cements 3000 TPD, Telangana

Supply of PCC Panels , Intelligent MCC Panels and Plant Automation System for total Plant


Keerthi Industries 1800 TPD, Telangana

Supply of PCC Panels , Intelligent MCC Panels, VFD Panels and Plant Automation System


Zuari Cements 3000 TPD, Sitapuram

Supply of Intelligent MCC and Plant Automation system for total Plant


Zuari Cements Mill 3000 TPD, Yerraguntla

Supply of Draw out MCC Panel for Cement


Cement Corporation of India 3000 TPD, Telangana

Supply of Plant Automation System for total Plant


Toshali Cement 1800 TPD, Orissa

Supply of Plant Automation System for total Plant


Sagar Cement Limited, Indore

Supply of LT PCC Panels , IMCC, APFC Panels and Plant Automation system for Total Plant


Panyam Cements Limited, Kurnool

Supply of Intelligent MCC and Plant Automation system for total Plant


Sri Keshav Cement Limited, Belugam

Supply of PCC Panels , MC C Panels and Plant Automation system for total Plant


Deccan Cements Limited, Telangana 

Supply of VFD Panels , MCC Panels


Rain Cements Limited(Priya Cement Ltd), Ramapuram 

Supply of DCS system for Cement plant


Bharthi Cements Mill 3000 TPD, Kadapa 

Supply of MCC and Plant Automation system for total Plant

PROCESS PLANT

SANVIRA INDUSTRIES LTD, OMAN

800TPD UNIT 1 VERTICAL KILN


SANVIRA INDUSTRIES LTD, OMAN

800TPD UNIT 1 ROTARY KILN


SANVIRA INDUSTRIES LTD, OMAN

800TPD UNIT 2 VERTICAL KILN

ENERGY MANAGEMENT SYSTEM

BHARTHI-VICAT CEMENTS, KADAPA

Development   of Energy Management Reports using Siemens POWER MANAGEMENT software for 500 Meters.    


PENNA CEMENTS, TANDUR

Development   of Energy Management Reports using Siemens POWER MANAGEMENT software for 500   Meters
Development of Substation SCADA for controlling HT & LT Breakers with   S7-400 PLC


NCL, 

Development   of Energy Management Reports using Siemens POWER MANAGEMENT software for 400 Meters.


ORIENT, 

Development   of Energy Management Reports using Siemens POWER MANAGEMENT software for 400 Meters.

Techsys Automation Pvt Ltd

099499 88330

Copyright © 2025 Techsys Automation Pvt Ltd - All Rights Reserved.

Powered by

This website uses cookies.

We use cookies to analyze website traffic and optimize your website experience. By accepting our use of cookies, your data will be aggregated with all other user data.

Accept